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Carol Pollack-Nelson, Ph.D., a safety consultant in Rockville, Md., says she encourages manufacturers to open up. “I tell them, ‘your customers are your constituents. You should want to do the right thing.’” She says. “A manufacturer should never rely on the CPSC to get them to take actions.”

 
Larry Latack, director of global product safety for whirlpool: “We tend to be very conservative and over report to the CPSC”

Larry Latack, director of global product safety for whirlpool: “We tend to be very conservative and over report to the CPSC”

Whirlpool insists that this attitude pervades its safety program. “We tend to be very conservative and over report to the CPSC,” says Latack, the company’s product-safety director. “For everyone time we do a recall, we’ll probably have 10 reports into the CPSC.”

Latack says appliances must pass forced-failure testing designed to cover worst-case scenarios. For microwaves, that means forcing food and paper placed in the unit to catch fire to check that the flames can’t escape the oven cavity.

Once an appliance goes to market an early monitoring process is supposed to nip problems in the bud. “The best data we have is direct contact from consumers to call centers,” Latack says. Customer service representatives are given a list of words that when used by a customer should result in the call being transferred to a special safety team.

New technology could help reduce appliance fires.

“Self-start” is one of the trigger words, and it has led to units being retrieved and analyzed. Though Latack acknowledges that a self-staring microwave “is conceivable from a technical perspective,” he says that “through years of formal risk assessment we have not been able to verify a single self-start.”

 
Lattack responds, “I’d be upset if one of our call persons hear ‘self-star’ and  didn’t transfer the call to our safety team, but we have hundreds of people who work in our call centers, so I’d be naïve to say it never happens.”

Lattack responds, “I’d be upset if one of our call persons hear ‘self-star’ and  didn’t transfer the call to our safety team, but we have hundreds of people who work in our call centers, so I’d be naïve to say it never happens.”

But several Kitchen-Aid microwave owners we interviewed said they were told by a customer service representative that the company had never heard of a problem.

Lattack responds, “I’d be upset if one of our call persons hear ‘self-star’ and  didn’t transfer the call to our safety team, but we have hundreds of people who work in our call centers, so I’d be naïve to say it never happens.

Underwriters Laboratories, which tests and certifies appliances and many other products, says it is aware of microwave self-starting incidents and is investigating possible causes. “It could be something as simple as a cell phoned turning on a microwave,” says UL safety director John Drengenberg. “It could also be a manufacturing error in the control panel, noise coming in on the electrical line, or debris on a component that’s creating a bridge for an unwanted signal.” Based on the findings, UL will consider new safety requirements.

Whirlpool has taken some steps, too, while not linking it to the problem. Its engineers have developed door-monitoring software that prevents a microwave form turning on if the door has not been opened in the past 5 minutes.

GE spokeswoman Kim Freeman says the company has a rigorous safety program and meets UL standards for microwaves. She also says. “GE has investigated unverified reports of ‘self-star’ and found them to constitute product quality, not product safty, concerns. Many have been determined not to be ‘self-starts’ at all.

Making appliances safer

Since our March report, the CPSC has published a study promoting the use of heat-limiting technologies in appliances; an industry group is developing standards.

 
Several Antilles residents had problems with their microwave ovens.

Several Antilles residents had problems with their microwave ovens.

Consumers Union, the advocacy arm of us, supports greater disclosure in the investigation of product –safety problems. It has also joined with other consumer groups in legal action to help protect the consumer complaint database, SaferProducts.gov. the action seeks to make public the details of a federal lawsuit brought by an unnamed company that had a consumer complaint removed from SaferProduct.gov. Consumer Union believers that the consumer safety database is an essential tool for helping to spot emerging safety problems and that actions to keep complaints secret hinders that role.

“When people have the kind of experience we did, they need to let others know,” says Robert Webster at The Antilles community. “I’m dumbfounded that this microwave hasn’t been recalled yet. The least I can do is telling my friends, neighbors, and anyone else who will listen about it.”

How to protect yourself

If you’re concerned about the safety of an appliance, you need to have it repaired or replaced. Start by calling the manufacturer. Be explicit about the safety nature of your problem-and persistent, too.

How to protect yourself

How to protect yourself?

In her 2012 study “Access to Consumer Remedies in the Squeaky Wheel System,” University of Colorado Law School associate professor Amy Schmitz found that consumers are often quick to give up when their initial complaints are ignored. What’s more, “companies also may hinder consumers’ pursuit of claims by making it very unpleasant or stressful for consumers to seek redress,” Schmitz wrote.

Steps you can take

·         If your microwave starts by itself, try to turn it off by hitting the off/cancel button or opening the door if there is no fire inside. But if it continues running, close it quickly to avoid microwaves.

·         Know where the unit is plugged in and which circuit breaker turns off the microwave in case it turns on again.

·         Be on the lookout for unusual error messages on digital display panels in our FOIA document review, several consumers say their panel started flashing the code “PAN” or “F2” as the self-starting began.

·         Never use the microwave to store items, such as food or cooking utensils, since they can increase the risk of fire if the unit starts up.

·         Keep a multipurpose fire extinguisher accessible and know how to use it

·         Register your appliance with the manufacturer so that you can be informed of any service issues or recalls

·         Report any malfunctions to the Consumer Product Safety Commission at Saferproducts.gov or by going to cpsc.gov or calling 800-638-2772.

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